CAT-I.AI gives food manufacturers a unified, AI-driven system to manage quality, production, sanitation, compliance, and product specifications — all from one place.
5
Integrated Modules
100%
GFSI Aligned
1
Single Sign-On
Each module is purpose-built for food manufacturing — and they work even better together.
“Cat Eye A.I.”
The Compliance Intelligence Hub
The parent platform and central nervous system connecting all five modules. CAT-I.AI aggregates risk data across your entire operation — sanitation, quality, production, labeling — into a single AI-powered compliance dashboard. Single sign-on, unified user management, cross-module workflows, and integrated reporting give leadership instant visibility into the facility's total compliance posture. Every record, corrective action, and sign-off is documented and defensible — always.
Create, approve, and manage SOPs, policies, work instructions, and forms with automated revision control and audit trails.
Assign training modules, track completion, generate certificates, and ensure every team member is qualified and current.
Prepare for GFSI, SMETA, ISCC, customer, and internal audits with organized documentation and real-time readiness dashboards.
Drive accountability across your organization with measurable food safety goals, employee engagement tracking, and culture assessments.
Build and maintain HACCP plans with hazard analysis forms, CCP identification, process flow diagrams, and monitoring procedures.
Let AI draft your SOPs, policies, training content, and corrective actions — then customize to your operation. Hours of work in minutes.
CAT-I is the foundation of everything. It's where your documents live, your team trains, your audits are managed, and your food safety culture takes shape. Think of it as your facility's central nervous system — connecting every department, every standard, and every employee to a single source of truth. With AI-powered document generation, automated numbering, and built-in training with certification tracking, CAT-I eliminates the chaos of managing compliance across spreadsheets, shared drives, and filing cabinets.
“Cat Mess” — Manufacturing Execution
Production. Precision. Performance.
The manufacturing execution system replacing paper scheduling boards and disconnected spreadsheets. AI-assisted production scheduling, real-time line monitoring, OEE metrics, batch traceability, and labor management with native ERP integration.
Plan and sequence work orders across lines, shifts, and facilities with drag-and-drop scheduling and real-time capacity views.
Full lot-level traceability from raw materials to finished goods. One click to trace forward or backward through your supply chain.
Track Overall Equipment Effectiveness in real time. Log downtime events, identify root causes, and drive continuous improvement.
Monitor labor allocation, track time-on-task, and optimize staffing across shifts and lines to control costs and improve throughput.
Real-time consumption tracking, WIP management, and finished goods receipts that sync seamlessly with your ERP system.
Purpose-built to integrate with NetSuite, SAP, and other ERP platforms — eliminating double entry and syncing production data automatically.
Your production floor deserves better than clipboards and whiteboards. CAT-MES is a real-time manufacturing execution system built specifically for food and beverage production. From scheduling work orders to tracking line efficiency, batch traceability, and labor allocation — CAT-MES gives plant managers and operations teams complete visibility into what's running, what's down, and what's next. Integrated with your ERP and quality systems, it closes the gap between the office and the floor.
“Cat Cutie” — Quality Control
Every Detail. Every Time.
The quality control portal consolidating all QC data across product lines into one real-time risk dashboard. Monitor quality status by Product ID, SKU, and category at a glance. Generates audit-ready COAs and Chain of Custody documents in seconds, not hours.
Log, investigate, and resolve NCRs with structured workflows. Attach evidence, assign corrective actions, and track closure — all with full audit trails.
Manage supplier approvals, track certifications, automate document requests, and assess risk levels with a real-time supplier dashboard.
Capture complaints, link them to production batches, investigate root causes, and document resolutions — ensuring nothing falls through the cracks.
Manage product holds with clear status tracking, disposition workflows, and release approvals — keeping your warehouse and quality team aligned.
Corrective and preventive action workflows that connect to NCRs, complaints, audits, and inspections. Assign, track, verify, and close — systematically.
Maintain your facility's glass and brittle plastic inventory, log breakage incidents, trigger investigations, and ensure GFSI compliance.
Quality isn't just a department — it's a discipline. CAT-QT is the command center for your quality team, bringing together everything from non-conformance reports and supplier management to customer complaints and CAPA workflows. No more chasing paperwork or wondering if that NCR was closed out. Every issue is tracked, every corrective action is documented, and every supplier is monitored — all in one place, all audit-ready.
“CAT-SCAN” — Sanitation
Thorough Inspections. Total Visibility.
Like a CT scan for your facility — the complete sanitation management system. Manage master sanitation schedules, pre-operational inspections, chemical inventories, environmental monitoring (ATP swabs), and pest control in one place.
Build and manage daily, weekly, monthly, and annual sanitation schedules by zone, equipment, and team — with automated reminders and overdue alerts.
Digital inspection checklists that sanitation leads and QC can complete on mobile devices. Flag issues, attach photos, and trigger corrective actions instantly.
Manage your approved chemical inventory, store Safety Data Sheets, track dilution ratios, and ensure proper PPE and handling procedures are always accessible.
Track pest control devices, log service visits, manage trend reports, and maintain all documentation your pest management provider and auditors need.
Schedule and track environmental swabs, surface testing, and zone-based monitoring programs with results logging and trend analysis.
Incident reporting, OSHA 300 log integration, safety checklists, and workplace hazard tracking — all connected to your broader compliance framework.
Sanitation is the backbone of food safety, and CAT-SCAN treats it that way. Purpose-built for food manufacturing facilities, CAT-SCAN digitizes your entire sanitation program — from master sanitation schedules and pre-op inspections to chemical management, pest control, and environmental monitoring. Your sanitation team works from their devices, supervisors verify in real time, and auditors see a clean, organized record of every cleaning event. No more paper logs. No more guessing.
“Catalog” — Recipe Database & Labels and NFPs
Every Ingredient. Every Label. Every Spec.
The FDA-compliant nutrition label generator and compliance validator. Generate new nutrition labels in minutes — not days — and validate existing labels against current FDA & USDA requirements using AI. Manages full product specs and allergen declarations end-to-end.
Create and manage detailed product specs including formulations, processing parameters, shelf life, storage conditions, and customer-specific requirements.
Automatic nutrition facts panel generation based on your formulations. FDA-compliant formatting with support for standard, simplified, and dual-column formats.
Comprehensive allergen tracking from raw materials through finished goods. Automatic allergen declaration generation and cross-contact risk identification.
Design, review, and approve labels with built-in compliance checks. Version-controlled label files linked to product specs and customer approvals.
Centralized ingredient library with supplier links, allergen profiles, nutritional data, and certifications — so reformulation is fast and accurate.
Built-in support for FDA, USDA, and international labeling requirements. Automatic validation flags for missing or non-compliant label elements.
Getting labels right isn't optional — it's the law, and it's your brand. CAT-ILOG is a complete product specification and label management system designed for food manufacturers who manage complex formulations, multiple customers, and ever-changing regulatory requirements. From ingredient databases and nutrition facts calculations to allergen declarations and customer spec sheets, CAT-ILOG ensures every product that leaves your facility is accurately labeled, fully compliant, and customer-approved.
All five modules share a unified platform backbone — so your data flows, your teams collaborate, and your auditors see a single, connected system.
Book a demo and we'll walk you through the modules that matter most to your operation.
